1. SCOPE OF WORK
This method statement outlines the procedures for the construction of a column pier for a skyway project, including excavation, reinforcement, formwork, concrete pouring, and curing.
2. REFERENCES
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Approved Construction Drawings
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DPWH Standard Specifications
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ASTM & ACI Codes for Concrete Work
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Safety and Quality Control Guidelines
3. RESPONSIBILITIES
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Project Engineer: Supervises execution and ensures compliance with specifications.
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Site Supervisor: Coordinates workers and material deliveries.
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QA/QC Engineer: Monitors quality control for concrete, rebar, and formworks.
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Safety Officer: Ensures compliance with site safety protocols.
4. MATERIALS & EQUIPMENT
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Materials:
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Ready-mix concrete (as per design mix)
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Reinforcing bars (Grade 40/60)
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Formwork materials (plywood, steel, or timber)
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Curing compounds
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Equipment:
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Crane
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Concrete pump
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Vibrator
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Welding machine
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Scaffolding and ladders
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5. METHODOLOGY
5.1 Survey & Layout
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Verify column pier locations as per the approved drawings.
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Establish reference points and levels using a total station or leveling instrument.
5.2 Excavation & Pile Cap Preparation
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Excavate as per the structural design depth.
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Install dewatering systems if needed.
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Compact the base and install lean concrete.
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Form and pour the pile cap as per structural drawings.
5.3 Reinforcement Works
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Cut, bend, and install rebar according to approved bar bending schedule.
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Use spacers and chairs to maintain proper cover.
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Secure all reinforcements with binding wire.
5.4 Formwork Installation
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Install steel or plywood formworks ensuring proper alignment and bracing.
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Apply release agent for easy stripping.
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Inspect formworks before pouring concrete.
5.5 Concrete Pouring
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Use ready-mix concrete with the specified design mix.
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Pour in layers of 1.5m max and use vibrators to remove air voids.
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Conduct slump test and sample cylinders for compressive strength tests.
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Allow concrete to set as per curing time specified.
5.6 Stripping of Formwork
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Remove formworks after achieving sufficient strength (as per structural specifications).
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Inspect for defects and conduct necessary repairs if needed.
5.7 Curing & Protection
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Apply curing compound or use wet hessian cloth for at least 7 days.
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Protect column pier from vibrations and impacts.
5.8 Finishing & Quality Inspection
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Check concrete surface for honeycombs and cracks.
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Conduct compressive strength tests on cube/cylinder samples.
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Perform a final quality inspection before proceeding to the next phase.
6. SAFETY & ENVIRONMENTAL REQUIREMENTS
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Workers must wear PPE (helmets, gloves, safety harness, and boots).
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Follow proper lifting and hoisting procedures.
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Maintain safety barriers around the work area.
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Implement dust and noise control measures.
7. INSPECTION & TESTING
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Pre-pour Inspection: Ensure formwork and reinforcement are in place.
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During Pouring: Monitor slump, temperature, and vibration.
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Post-pour Testing: Conduct compressive strength tests.
8. APPROVALS
This method statement shall be reviewed and approved by:
Prepared by:
Mark Arjay M. Arevalo
[Name]
Reviewed by:
QA/QC Engineer
[Name]
Approved by:
Project Manager
[Name]
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